Process Simulation for the Selection of Complex Industrial Water Treatment Processes

In June this year, the WIN 2026 (Water in Industry) conference hosted by the Internation Water Association took place in Delft, Netherlands. UNIHA contributed by presenting how we were using process simulation for the selection of complex industrial water treatment processes.

The case presented was a greenfield project where the production of cooling water from surface water was required. A technoeconomic study was performed to compare potential treatment solutions in terms of investment cost, byproduction and electric and chemical consumption. Four different treatment schemes were developed and compared, using a novel model library for the simulation environment IPSE (https://simtechnology.com/, Linked-In Posts by SimTech).

The schemes varied from basic treatment to minimum (MLD) and zero liquid discharge (ZLD, ZLD_dry).

IPSE flowsheet of the treatment processes

The study confirmed the high cost for ZLD processes. However, such process might be inevitable if no disposal routes for liquid byproducts were available.

The simulation tool allowed quick setup of the treatment process flowsheets and the calculation of the underlying energy and mass balances.

Generally speaking, such tool provides valuable service for the design and selection of complex water treatment processes, taking both economic and ecological targets into account.

More Case Studies

General view of the UNIHA pilot water treatment plant in Gilău, Romania.

Advancing Water Innovation in Romania

UNIHA Wasser Technologie GmbH has successfully delivered and commissioned a pilot water treatment plant in Gilău, Romania, as part of ...

Zero Liquid Discharge

Many industrial plants are facing increasingly limited options for wastewater discharge. Stricter environmental regulations and rising disposal costs are making ...

Water management for Hydrogen production by electrolysis

Hydrogen produced by electrolysis will play an important role in our future energy systems. At electrolysis, water (H2O) is split ...

Let’s talk about Your Project